If you run a business, there are two goals likely never far from your thoughts: safety and sustainability.
A commercial trash compactor is your best bet for ensuring both those goals – among others – provided you find the compactor that is right for your company.
You’ll improve your company’s sustainability – and reduce the amount of waste you’d otherwise be sending to landfills – while also making sure your employees are safer by limiting hazards in the workplace. Read on to learn the three features you should look for when choosing a trash compactor.
Your business relies on cardboard. It’s hard to imagine how products would make it in and out without cardboard boxes.
But although cardboard is essential, it takes up a lot of room when you’re done using it, thus taking up space in your facility that could otherwise be put to better use.
Enter the cardboard baler.
These devices allow you compress cardboard into small, manageable bales, giving you less waste to deal with. They’re incredibly useful devices, but like any machinery, you need to exercise precautions when using them. (more…)
Creative Labels, located in Gilroy, CA, has been in the business of producing high-quality labels for more than 35 years. The labels they produce are primarily for prime foods and beverages.
Label making generates a great deal of trim waste consisting of paper and plastic. When the label producing machines operate for what are generally 12 hour-days during busy seasons, considerable waste is produced. Prior to 2004, Creative Labels had to wind up the waste from their machines, stop the presses to remove the rolls and try to stomp down the waste to compact it somewhat before putting it into containers. That made it difficult, costly, and time-consuming to dispose of this waste. However, in 2004 when the KenBay RotoPac compactor became available in the US, Creative Labels installed one because it offered significant uptime on the printing presses, which saved time, labor and money.
Designed more than 20 years ago in Europe, the RotoPac was created to offer maximum waste compaction with a minimal footprint. This development was crucial to manufacturing facilities in Europe that were starved for space.
The RotoPac can provide 6-to-1 compaction in a 51-inch by 61-inch space thanks to its unique design: a distributor providing hydraulic power to a drum that is continuously rotated and swept.
The result is a commercial trash compactor designed for both simplicity and longevity, one that applies continuous waste compaction through higher-than-expected torque. It’s what we like to think of as the workhorse of the industrial waste compaction field. (more…)
You’re looking to save money in 2019. You’ve looked at seemingly every aspect of your business. But have you looked in the trash?
Improving your waste management practices can be a valuable way of cutting business costs and one way to do this is by investing in a commercial trash compactor.
Here are five ways installing one of these devices can save you money or even help generate revenue. (more…)
Improvements in the RotoPac
KenBay has recently made a number of significant enhancements and improvements to their worldwide workhorse industrial waste rotary compactor, the RotoPac to keep pace with changes in the marketplace. With increase demand over the last year, KenBay found it necessary to upgrade to a manufacturing partner who could meet the demand while continuing to upgrade, improve and enhance our compactors to achieve customer’s zero waste objectives.
The RotoPac was designed over 20 years ago in Ireland to provide maximum waste compaction (6 to 1) with a small footprint (51” x 61”) in the space-starved manufacturing facilities of Europe. This was achieved through the unique design of a distributor that provided hydraulic power to a drum that continually rotated and swept, ultimately applying continuous compaction to waste through higher than expected torque. The waste is compacted in polyethylene bags on average weighing over 500 lbs. Its design was made simple to use and maintain, delivering longevity of use.
Since its inception, thousands of RotoPac Industrial Waste Compactors have been installed worldwide, usually by repeat customers in various facilities and warehouse location because of the machine’s ability to deliver on it promises — achieving and exceeding its design goals. Many enhancements and improvements have been made over the years resulting in a range of compactors for many different applications and different environments. Our compactors are now made exclusively in North America for the global market.
Not all the enhancements and improvements made to the RotoPac over the past year can be shown in pictures. However, the following pictures show just one simple improvement where the electronic controls were separated from the hydraulics to reduce maintenance and improve accessibility to each.
Enhancements to the RotoPac
Many enhancements made to the RotoPac this past year that improve ease of use, longevity and operational integrity are listed below:
- Increased chrome hardening of distributor shaft and significantly improved seals
- PLC provides relay that allows the RotoPac to automatically synch up with other equipment such as a trim system or conveyor.
- UL Listed Panels to exceed standards
- 24 Volt DC control voltage
- PLC with HMI touch screen provides increased functionality
- User friendly simplified controls
- Powder coated paint throughout
- Category 2 Safety Circuit
- Interior 90 degree angles have been changed to eliminate dust gathering
- New push button station, which is now a PLC, is integrated into the main cabinet.
- Rear tower now descends to the floor for greater strength and stability.
- Rear cabinet doors have been redesigned for greater structural integrity.
Loading door hinges are behind walls to remove dust gathering on them.
Do you have facility costs that you haven’t factored into your bottom line? Every production facility has waste. It’s unavoidable. But knowing how to adequately reduce its footprint, its hauling cost and potential for possible injuries can make all the difference in the world. If you have cardboard boxes coming into your production area filled with components or supplies and you are still breaking them down by hand, you have room for improvement. Cardboard is recyclable. It’s also messy if not properly dealt with at the point of taking out components. If you’re chasing after savings in your facility by parring down production costs, it might make sense to first examine how you are dealing with excess cardboard.
It’s Simple…Reduce Costs That Are Adding Up
Does dispersing components/supplies received add to the problem of disposing of the packaging materials in your plant? Some areas may be in foods or medicines processing areas where disposing of the packaging there is not permitted. Many locations that receive components/supplies may not have the space there, especially if it is expected to separate the trash from the packaging that can be recycled. In addition, unpacking on the production line may have an effect upon production.
What You Can Do to Reduce Facility Costs
An effective way to solve these problems may be to consider unpacking components where they are received. This can have a number of the following benefits:
- Save space in the production area
- Reduce the cost of collecting the packaging material
- Make it more cost effective in compacting for disposal of the packaging material
- Reduce traffic of persons and/or forklifts in the plant
KenBay has been providing companies with the ability to package the materials more cost effectively by reducing labor and achieving much higher compaction.
Turn to KenBay for a Better Compactor
There’s a lot of compactor options out there to reduce your facility costs. It may be tempting to think that bigger is better. But buying a large bulky compactor is no guarantee of power. Instead, why not try one of KenBay’s RotoPacs? The RotoPac is portable, so you can transport it easily across the floor to wherever you need. Put it right at the source of your waste for maximum effect. And you can bet that the RotoPac has a fantastic compaction rate! If you want to try out a RotoPac for yourself, visit our website to try one out for yourself. You’ll be impressed at it’s power . . . and your savings!
It All Started with a Cubic Yard Box
It won’t come as any surprise to most folks that bulk waste has high associated disposal costs. We’d like to share a story about a West Coast Aircraft Service Facility client of ours who serves the aircraft industry and the waste they produce is considered hazardous, which adds a whole additional level of complexity to the situation! The story begins with the switch to a Cubic Yard Box!
Jim Kirby supports a Paint Hangar Operations; the paint masking material contains chrome related primers and requires a Class 1 Fire Protection Unit. Their operations use a RotoPac® they rented from KenBay along with a 40 yard roll-off bin. The first round of compaction was done in 55 gallon metal drums, and shipped to their hazardous waste vendor in Tennessee for fuel blend. In addition, the larger materials would be compacted in the RotoPac and then shipped to a local waste vendor and then repackaged into a cubic yard box and ship to Tennessee for fuel blend. There were several associated costs with this approach, and as you can imagine, those costs quickly added up to a big expense.
One day their hazardous waste vendor made a change that sparked a huge savings for Jim’s company. They started requiring the waste be put into a hazardous waste rated cubic yard box instead of the drums and the cubic yard bags they had used historically. It was important to find the most efficient way to accommodate this change. Since there was already collaborative relationship with KenBay and they were already renting a RotoPac, it made sense to start with KenBay. Don Meis, the founder of KenBay spent time researching the new requirements and he presented a simple solution. There was a way to outfit the RotoPac so that it could compact waste directly into the cubic yard box.
The modification included the following:
- Remove the protection shield
- Stabilize the Unit to ensure the cubic yard box doesn’t move during compaction
- Use a shorter RotoPac drum
- Install guard rails to prevent the boxes from expanding as waste was compacted
That did the trick!
So their old process which required 55 gallon metal drums, a 40 yard roll-off bin, liners, transport to local waste vendor and finally shipping to Tennessee in a cubic yard box to fuel blend, was all reduced to onsite waste compaction indoors without exposing the environment to the hazardous waste, with better logistics, better security and lower costs!
We mentioned 83% savings. Can that be true? Let’s take a look at the numbers:
- For the first 6 months of 2015, the costs utilizing the 40 yard roll off and shipping to TN to fuel blend totaled $86,000
- For the second 6 months of 2015, the costs of using a customized RotoPac, compacting on-site and shipping to TN fuel blend totaled $14, 500
- An annual savings of $71,500!
The great part of this story is how they captured all associated costs and eventual savings as a result of making a few changes to their RotoPac compactor. How many of us pay the bills on a monthly basis without wondering how things could be done smarter and more cost effectively?
The costs for the old process came from various sources:
- 55 gallon metal drums
- The roll-off bin had to be kept outdoors, required a lid and regular maintenance and it took up a lot of physical space.
- Liners for the RotoPac
- Labor of transporting waste from paint operations to the outdoors where the 40 yard roll off was kept
- Pulls from the 40 yard roll-off bin cost $15 per pull and they averaged 10 pulls per year.
- Paying the hazardous waste vendor for the labor, fuel and materials required to put waste in a cubic yard box, blend and ship.
In 2016 Jim decided it was time to stop renting the RotoPac from KenBay and purchase it outright and he hasn’t looked back! Contact us at KenBay. Explain your specific sources of waste and we’ll recommend a process that is safe, efficient and cost effective. It would be our pleasure!
Balers are popular, no doubt about that. Every year, companies wrestle with the decision over whether to purchase one. Do the benefits outweigh the expenses? How much money can you really save? These are just a few of the questions that companies ask themselves. But what many of them might not think of is that there is another option: a cardboard compactor. While not as well-known, cardboard compactors offer numerous advantages over traditional balers. Here are three ways that they are superior to the competition.
Whether it’s using a cardboard compactor or promoting the value of zero waste, KenBay is committed to recycling. We offer a wide range of compactors to you. For more information, visit our website.
3 Ways a Cardboard Compactor is Superior to a Baler
One problem with using a baler is the need for continuous compaction. Most standard balers do not provide the option for continuous compaction. In order to get it, you need to order additional specialized equipment or attachments. This costs additional expenses that you probably want to avoid. Also, if the specialized equipment breaks, you need to spend even more money to repair or replace it. Continuous compaction is better because your waste is better reduced, and it’s easier to transport.
A Cardboard Compactor Requires No Special Skills
Another problem with a baler is that it requires a specialist to use. Many balers do not fully compact plastic. They create stages of the plastic. Then, a specialist on standby needs to bale the plastic manually and insert bale ties to remove it. This is much more time consuming and inconvenient. A much better option is to let the machine do all the work. A cardboard compactor continuously rotates the plastic into place, and then it’s easy to remove by anyone.
A Cardboard Compactor is Safer Than a Baler
Think about this also: when balers require specialists to handle, there’s a greater chance that someone is hurt. Generally, when a process involves more people, it is riskier. A cardboard compactor is better requires minimal labor because it doesn’t need specialized training. Additionally, some companies only allow for union workers to handle balers. A cardboard compactor is so easy to use that anyone can do it! Safety should be a paramount reason for companies to make decisions like this. And in this case, the ease and automation clearly put cardboard compactors on top.
Choose a KenBay RotoPac for Your Cardboard Compactor
KenBay offers a fantastic cardboard compactor to you through our RotoPacs. RotoPacs not only are safe, easy and offer continuous compaction, they offer even more! They’re portable and very easy to move around your facility. You can put them right at the source of your waste, reducing clutter and improving overall safety even further. If you would like to try out a KenBay RotoPac for yourself, you can try one before you buy one. Simply pay a small fee and we’ll send one to your location. Best of all, there’s no complicated process if you want to keep it for life. Simply pay the rest of the full price, and it’s yours!
At KenBay, we strive to achieve our goal of a zero waste initiative. But that doesn’t mean we don’t also want to make sure your job is as easy as possible. We recognize the importance of manufacturing plants, especially when those plants are for companies making food! We all love food, and who can resist a delicious bite of a cookie? Unfortunately, while we may all appreciate the end result, we hardly ever think about what happens behind the scenes. Food manufacturers need to keep on top of their budget as well. Sometimes that means buying product in bulk and purchasing wholesale baking ingredients. But are these hefty sacks of flour, starch, and other good really saving that much money? For some people, they might not be! How do you know the true cost of wholesale baking ingredients? We are glad you asked!
KenBay supports manufacturers just as much as the environment. Visit our website to learn more about who we are, how we work, and what we can do for you!
THE COST OF WHOLESALE BAKING INGREDIENTS
It doesn’t matter whether you are running your own plant or just buying your weekly groceries, the truth is the same: buying bulk means buying heavy. In this case, baking ingredients come in huge heavy sacks, often weighing up to fifty pounds! But wait! You may think that cost savings happen because buying bulk means buying less often over time. While that may be true, there are other factors at play as well. For example, are the sheer amount of discarded bags overwhelming your plant floor? They don’t just look unsightly, they create a workspace hazard as well. What about the cost of moving them elsewhere? Factor in the man hours and cost of labor, and you can see how quickly the savings dwindle. Finally, ask yourself how much those sacks are overrunning your dumpster. Are you having to schedule more trips to the landfill overall because you can’t use your dumpster otherwise? Again, if the answer is yes then its time for a change!
WHAT YOU CAN DO
One of the things that you can do is to dump those sacks for wholesale baking ingredients into a compactor right away. A portable compactor is best, that way you can place it right where you need it and not have to worry about paying for extra hauling labor. Since the sacks are so big and durable, it is also important to make sure your compactor is powerful, able to handle a heavy duty load with ease. Fortunately for you, such a compactor exists. KenBay’s RotoPacs are small enough to be mobile but mighty enough to handle even the toughest waste loads. We offer a special try it before you buy it program, so that you can see for yourself the difference one RotoPac can make. Best of all, if you like the test run, you have the option to keep it for life! Simply pay the difference in cost, and the RotoPac we let you borrow becomes your official property. If you would like to learn more about the RotoPac or any of our other fantastic compactors, visit our website today. Don’t bake yourself into a corner when it comes to your bulk sacks. Turn to KenBay to keep your floor clean and your wallet happy!