See How a Cubic Yard Box Inspired a Reduction in Bulk Waste Costs by 83%

It All Started with a Cubic Yard BoxPaint Disposal

It won’t come as any surprise to most folks that bulk waste has high associated disposal costs. We’d like to share a story about a West Coast Aircraft Service Facility client of ours who serves the aircraft industry and the waste they produce is considered hazardous, which adds a whole additional level of complexity to the situation! The story begins with the switch to a Cubic Yard Box!
Jim Kirby supports a Paint Hangar Operations; the paint masking material contains chrome related primers and requires a Class 1 Fire Protection Unit. Their operations use a RotoPac® they rented from KenBay along with a 40 yard roll-off bin. The first round of compaction was done in 55 gallon metal drums, and shipped to their hazardous waste vendor in Tennessee for fuel blend. In addition, the larger materials would be compacted in the RotoPac and then shipped to a local waste vendor and then repackaged into a cubic yard box and ship to Tennessee for fuel blend. There were several associated costs with this approach, and as you can imagine, those costs quickly added up to a big expense.
One day their hazardous waste vendor made a change that sparked a huge savings for Jim’s company. They started requiring the waste be put into a hazardous waste rated cubic yard box instead of the drums and the cubic yard bags they had used historically. It was important to find the most efficient way to accommodate this change. Since there was already collaborative relationship with KenBay and they were already renting a RotoPac, it made sense to start with KenBay. Don Meis, the founder of KenBay spent time researching the new requirements and he presented a simple solution. There was a way to outfit the RotoPac so that it could compact waste directly into the cubic yard box.
The modification included the following:

  • Remove the protection shield
  • Stabilize the Unit to ensure the cubic yard box doesn’t move during compaction
  • Use a shorter RotoPac drum
  • Install guard rails to prevent the boxes from expanding as waste was compacted

That did the trick!
So their old process which required 55 gallon metal drums, a 40 yard roll-off bin, liners, transport to local waste vendor and finally shipping to Tennessee in a cubic yard box to fuel blend, was all reduced to onsite waste compaction indoors without exposing the environment to the hazardous waste, with better logistics, better security and lower costs!
We mentioned 83% savings. Can that be true? Let’s take a look at the numbers:

  • For the first 6 months of 2015, the costs utilizing the 40 yard roll off and shipping to TN to fuel blend totaled $86,000
  • For the second 6 months of 2015, the costs of using a customized RotoPac, compacting on-site and shipping to TN fuel blend totaled $14, 500
  • An annual savings of $71,500!

The great part of this story is how they captured all associated costs and eventual savings as a result of making a few changes to their RotoPac compactor. How many of us pay the bills on a monthly basis without wondering how things could be done smarter and more cost effectively?
The costs for the old process came from various sources:

  • 55 gallon metal drums
  • The roll-off bin had to be kept outdoors, required a lid and regular maintenance and it took up a lot of physical space.
  • Liners for the RotoPac
  • Labor of transporting waste from paint operations to the outdoors where the 40 yard roll off was kept
  • Pulls from the 40 yard roll-off bin cost $15 per pull and they averaged 10 pulls per year.
  • Paying the hazardous waste vendor for the labor, fuel and materials required to put waste in a cubic yard box, blend and ship.

In 2016 Jim decided it was time to stop renting the RotoPac from KenBay and purchase it outright and he hasn’t looked back! Contact us at KenBay. Explain your specific sources of waste and we’ll recommend a process that is safe, efficient and cost effective. It would be our pleasure!

Top 10 Safety Tips on How to Get Rid of Old Paint

How to Get Rid of Old PaintGot an old painting project that you haven’t done in a while? Maybe some old cans stored up in the garage that you haven’t used yet? What about if you’re involved in the manufacturing industry? Paint is certainly useful, but unused wasteful paint can actually be really harmful. Worse still, disposing of paint can get . . . complicated. So if you have some extra cans lying around, here’s some advice on how to get rid of old paint.

For this and other great waste removal tips, rely on KenBay to have the info you need. We commit ourselves to a zero-waste initiative, and encourage other companies to follow suit. visit KenBay’s website today and learn about our wide assortment of compactors available. 

How to Get Rid of Old Paint (And Other Safety Tips)

  1. Check what kind of paint it is

    There’s basically two kinds of paint we’re concerned about: oil and latex. Latex is water based and very safe to store. Most of the paint you encounter for home use is latex based. Oil paint is highly toxic and flammable and should be handled with care. For these tips, we’ll be separating them into oil and latex categories.

  2. Oil: Do NOT throw away in the trash

    This is important with latex paint as well, but even more so for oil-based: do not just throw it away in the garbage! Oil paint could ignite easily and deal some serious fire damage to whoever is handling it.

  3. Oil: Do not store  for too long!

    Equally as important: while you can store latex paint for a long time, oil paint will eventually reach an expiration limit. Once that occurs, it can emit dangerous toxic fumes.

  4. Oil: Take to a proper facility which handles HHW.

    Oil paint is classified as a HHW, which stands for Household Hazardous Waste. There are facilities specially handled to dispose of these kinds of materials. Find one in your local area to take your oil-based paint to.

  5. Check your drop off-time

    While you’re searching for an HHW disposal facility, make sure you check if there are any special regulated drop off or pickup times.

  6. Latex: When Possible, Recycle Your Old Paint

    Latex paint can be stored for a long time, but don’t let it go to waste on your shelf! It is possible to recycle old paint at special facilities. Find one in your local area! Or repurpose leftover paint for some other project. Perhaps there are some small toys in need a color touch up?

  7. Latex: Donate to someone else in need.

    If you can’t (or don’t want to) recycle your paint, see if someone else can use it!

  8. Latex: If possible, move into a smaller jar or can.

    If space is your main concern, it is perfectly fine to move your excess paint into a smaller mason jar or old soup can. Make sure you cover the lid completely with something like saran wrap so that it doesn’t dry.

  9. Latex: Turn into a Dry Solid First

    If you simply must dispose of your latex paint, don’t make a mess by pouring it into the trash. Instead, harden the paint first. Let it sit outside with the lid open and the sun will take care of the rest. After the paint is hardened, it is perfectly safe to throw out, along with the old can.

  10. Latex: Mix with Newspaper or Cat Litter to Speed Dry

    For the impatient among us, simply mix the old paint with shredded newspaper, sawdust, or cat litter. The material causes the paint to dry faster, and you will be able to dispose of it quicker.

We hope you found these tips on how to get rid of old paint useful! For non-paint related waste, trust KenBay to have the compactors you need. Our RotoPac can handle any major waste challenge with ease. If you want to experience one for yourself, you can try it before you buy it. 

How to Know You’re in Compliance When Handling Chemical Disposal

proper chemical disposalLet’s play a quick game. It’s called “Where Can I Throw Away My Chemical Waste?” Sound like fun? Oh hush, you know it does. So let’s start! So where can you throw away your chemical waste? In the garbage you say? Sorry, that’s the incorrect answer! Down the drain? Wrong again! Throw it out into the street? Are you even trying at this? Okay, okay, we’ll stop messing with you, you probably got our point. Proper chemical disposal is not only an environmental issue, it’s a general safety issue as well. You definitely want to make sure you’re following proper protocol. How do you know you are? Read on and find out.

KenBay is a company committed to proper disposal of waste, chemical or otherwise. We believe in a zero-waste initiative and encourage other companies to do the same!

Why is Chemical Disposal Important?

Now, we assume if you’re worked in the manufacturing industry for a few years that you understand why proper chemical disposal is critically important. If that’s the case, feel free to skip down to the next paragraph. For everyone else, here’s what you need to know. Improper chemical disposal can have devastating effects on both people and the environment. If you just throw it out with the regular waste, you put sanitation workers at risk. When you flush it down the drain, you send it to a water treatment facility that probably isn’t made to handle it. Finally, if you just throw it outside, you risk causing incredible damage to the local environment. We know you don’t want to do any of these things, so what’s the right way to handle it?

First, Avoid Unsafe Practices

The first thing you need to ensure is that you’re not already disposing of waste improperly, even incidentally. Check through your practices for your workplace, including any chemical labs if that’s necessary. If you uncover any improper chemical disposal in your investigation, shut down that practice immediately.

Second, Conduct Research

The most important thing you can do is keep yourself informed about proper chemical disposal. We wish that it were as easy as saying “put chemicals here!” but that obviously isn’t the case. Different chemicals may require different disposal methods. Not to mention the different federal and state regulations that you also need to comply with. Those, obviously, may change depending on your location. A great resource to turn to is the Environmental Protection Agency website. The EPA is a valuable resource when it comes to waste management of any kind. One of the benefits here is that they offer a comprehensive breakdown of the Resource Conservation and Recovery Act, which covers hazardous waste disposal. If you’re looking to learn more about hazardous waste, this is a great place to start.

Once you’re up to date on your info, it will be easier to implement the state and federal practices to dispose of your chemical waste properly. And for all your waste disposal needs, you can rely on KenBay to help you and keep you informed. KenBay offers a wide assortment of waste compactors, including the HazPac for Hazardous Waste. If you want to experience KenBay for yourself, you can try us before you buy us. See for yourself the difference a good waste compactor can make.

2 Surprising Ways to Encourage Waste Reduction

waste reductionWe here at KenBay are all about the environment. We promote a zero waste initiative and encourage waste reduction whenever we can. If you are one of those people who agree that you need to do your part for the environment, then hey, we salute you! You may want to help encourage others to do their part as well. But how can you make a difference? It seems that waste is just such an ingrained part of our culture. Many people throw their garbage in landfills without giving it a second thought! Well, if you want your manufacturing plant to promote waste reduction, here are some great ways to get the ball rolling.

Become Involved in the Community

They say that one person has the capability to bring about change. With enough determination, this is definitely possible. However, why stop at one? We think a better way would be giving that one guy a break and getting the entire community involved. As a major business, you definitely have the power! Perform a bit of research and learn about the environmental needs of your community. Perhaps the local park suffers from a littering problem. Or maybe the community generates too much waste. What are the causes of these issues?

Once you understand the issues, work with local leadership to help correct them! Organize and fund park clean up day, for example, or set up recycling bins around high traffic areas to encourage recycling and waste reduction over landfill use. Also, think about setting up events that educate the public on what they can do at home and at work to help the environment. Also, consider donating to a non profit or charity that you think makes a difference. What takes one person a lot of effort to do by himself, an entire community can do easily! Not to mention it gets your company a lot of great press.

Become an Example for Others

Another great way to encourage waste reduction is to be an example of it yourself. This isn’t always easy, but with a little extra effort, you will find responsible waste management is definitely doable. Track your material flow and learn where your products come from . . . and where they go. Ensure that you are doing everything you can to recycle your materials, and look into options like waste to energy to see if it’s feasible for you. Finally, make sure that switching to an environmentally conscious mindset isn’t slamming your finances. Use a solid compactor and reduce your spending on the labor and hauling of your waste.

As it so happens, KenBay compactors are exactly the thing you need to promote fantastic waste reduction! Our compactors are small and portable, and you can use them right at the source of your waste. Simply toss it in and forget about it! Additionally, our RotoPacs continuously press and compress the waste into a cube shape, which is easier to haul and transport. You won’t have to waste money hauling empty space on the truck, and you’ll have fewer trips overall! If you are interested in experiencing a KenBay RotoPac for yourself, we offer you the option to Try it Before you Buy it! If you like what you have, just pay for the one we already sent you and be done with it. If you want to promote more waste reduction, trust KenBay to have your back!

Think You Need a Dust Collector — Think Again!

skip the dust collector for problems like this

The romantic side of me likes to imagine dust as a signifier of age and wisdom. I picture an old dusty library, books brimming with secrets waiting to be imparted. In reality, dust is a big problem for a lot of people. In your home, dust is unsightly. Far from your house appearing mysterious and interesting, you come across more that you don’t know how to take care of yourself. Think about it: have you ever been inside of a dusty room and found it pleasant? The problem is even worse for the manufacturing industry, where dust should not be tolerated whatsoever. KenBay knows that dealing with excess of any kind requires the right tools and the right mindset. You may think you need a dust collector in order to handle this problem — but think again!

Why Dust is a Problem

Dust may not be called “The Silent Killer” — that distinction goes to mold, high blood pressure, and carbon monoxide— but it can still do a lot of damage. On the one hand, there’s the basic issue of cleanliness. After all, nobody wants to work in a dirty environment, and you need to keep your employees happy. But there are deeper concerns at play here. The World Health Organization actually has listed airborne dust as a major workplace hazard because it can lead to disease, disability and even death. “But it’s just dust!” you may say. “I see it all the time! It can’t be that bad.” On the contrary: under the right circumstances, dust inhalation can lead to infertility or even cancer. How can this be? 

Dust is composed of micro particles that come off the everyday materials around you. Anything small enough to be broken down into tiny bits and light enough to be tossed about in the air. If you live in a regular household environment, dust is little more than an annoyance. However, in the manufacturing industry, you are surrounded by toxic materials which then contaminate the dust and, subsequently, your lungs.  At low exposure, you’re probably safe. The more dust you are exposed to, however, the greater risk you have of serious health complications. The Canadian Centre for Occupational Health and Safety has a comprehensive list of the effects dust has on the body, as well as diseases that dust exposure can lead to. When it comes to your employees, it’s better to be safe than sorry.

Skip the Dust Collector, Find a Better Answer

So what can you do to keep your work environment safe and your employees happy? One easy solution is to acquire a dust collector. We, however, are not quite satisfied with that idea. For one thing, a dust collector is only used after the dust has had time to settle in. For another, you (or one of your employees) will need to spend quite a bit of time cleaning with one to make sure everything is dust free. We believe there is a better way — a KenBay Rotopac! Our RotoPacs are hooded, so the dust never goes into the air in the first place. And they are small enough to be placed at the source of the waste, so everything is more efficient. You get a cleaner environment, no contamination, and safer conditions for your employees. If you are interested in trying out one of KenBay’s RotoPacs for yourself, then you can try it before you buy it through our website! 

How to Improve Processes for Safe Handling of Hazardous Substances

Let KenBay help you manage hazardous substancesWe know that businesses face a unique set of waste management challenges when they handle hazardous substances. Where others can send their waste to a landfill or Waste to Energy plant without a second thought, these businesses must consider additional steps. Because the responsible disposal of hazardous substances is different than the disposal of other waste products, businesses should have a separate waste management plan for hazardous materials. While daunting, it’s important to consider these processes and look for ways to improve upon them. 

What are Hazardous Substances?

One challenge that manufactures sometimes face is knowing exactly what is considered a hazardous substance. To effectively manage hazardous waste, it is important to know the EPA and OSHA hazardous substance definition. It’s also important to know the state and federal requirements and laws that dictate how hazardous waste must be managed. Some of the most common types of hazardous substances often include:

  • Ignitable items that easily catch on fire like solvents, paint, and gasoline
  • Corrosive waste that “eats” something else, including battery acid, caustic paint strippers, and some floor cleaners
  • Reactive waste that is unstable or explosive like certain cyanide and sulfide-bearing waste
  • Toxic substances that are harmful when ingested or absorbed like gasoline and solvents

These are just a few hazardous substances examples. When you look for ways to improve your processes for handling hazardous waste, do thorough research. Look for a hazardous substances list that is specific to your industry, and be sure you understand the legal requirements for disposing of it.

Evaluate Your Process Repeatedly

One of the best ways you can improve your processes for handling hazardous substances is by simply monitoring your processes more often. First, you’ll need to create a plan for handling hazardous waste, using industry, state, and federal guidelines. Then, you need to evaluate that plan repeatedly. To ensure that your system is up-to-date, efficient, and safe, you need to reevaluate your procedures from time to time. At least once every quarter, set aside time to take a look at the waste products in your business.  Then, find ways to improve your process.

Handle Hazardous Substances Less Often

It goes without saying that the safest way to handle hazardous substances is to not handle it all. Take a significant step to improving your processes for safely handling hazardous substances by finding ways to handle dangerous waste less often. To do this, consider a small footprint compactor that can be placed at the source of hazardous waste.

Hazardous waste compactors like our HazPac allow you to handle dangerous substances less often. In addition, the HazPac has a small footprint, high compaction rate, ease of use, and a unique ability to compact waste into bulk bags or into hazardous waste boxes. This makes our hazardous waste compactor ideal for compacting hazardous waste for transporting. In addition, because of the HazPac’s small footprint, it can be placed close to the source hazardous material generation, saving travel time and increasing  safety and efficiency.

Learn More about KenBay’s Waste Management Products

We know that waste management can be a burden. But, with KenBay, you’ll have the tools you need to help make the job a little easier. The next time you evaluate your waste products and waste management strategy, consider integrating one of our industrial trash compactors into your processes.

Don’t let something like a waste get in the way of your business operations. If you’re interested in trash compactors or finding a committed consultant to help you reduce your waste, call KenBay. We can tell you more about our services, no matter what industry you’re in, or how much waste you are creating!

Photo credit: Getty Images / svengine

 

Make Life Simple and Get Your Paint Disposal Checklist

Paint Disposal

Paint disposal or storage can be a daunting task whether you’re dealing with a small home supply or an industrial facility with various paints and solvents to consider.  With just a few protocols, you can be sure that your paint disposal is always safe and environmentally sound, no matter the quantities you’re handling. Taking care of your paint disposal in the proper way will do more than just ensure the safe handling of hazardous waste, it will also save you money in long run, and reduce risk in either your workplace or home.  

Reduce Your Need for Paint Disposal

Whether you’ve recently repainted your house, or work in the autobody business and go through gallons every day, proper paint disposal is equally important to consider. But before you get to that step, there are many measures you can take to reduce the amount of waste you have when the job is done. First, make sure that you can return any unopened paint cans or spray bottles. You will not only get reimbursed and save yourself some money, but it will also ensure that the paint actually gets used instead of thrown away. Safely store some of the leftover paint in a cool dark location for touch ups, and be sure it is tightly sealed. You can even switch it into smaller airtight containers to save space or get a better seal. Properly stored paints and solvents will usually remain safe to use for up to ten years, so give them a permanent home that is out of the reach of the kids. There are also ways of re-tinting paint to use it for new or different purposes than you originally bought it for.

Leftover Paint Disposal

If there is still paint or solvents (often used for cleaning) that you cannot repurpose or save for future use, you will need to find the proper means to dispose of them. These materials are usually considered liquid hazardous waste, so they cannot go in the dumpster. Call your local waste sector to find out how you ought to handle paint disposal, which will typically involve a certain kind of airtight container for paint. It will also have to be kept separate from the rest of your waste and recycling to ensure that contamination does not occur.

Solid Waste in Paint Disposal

A paint can or spray bottle is considered empty if it has less than one inch of paint at the bottom of it. Empty the vessel by either pouring or pumping the paint out of it, and once you have done this, it is considered recyclable, in which case you take the usual measures to separate it out from landfill waste. If paint cans are a significant portion of your waste, you might want to consider investing in a trash compactor that will help you consolidate the otherwise non-pliable materials to save time and money on your recycling efforts. A trash compactor will reduce the size of your waste at a rate of six to one.

When tackling your paint disposal process, keep these things in mind. If you’re dealing with paint disposal on a large scale, call KenBay for an expert opinion on your particular waste management needs.